ProcessTürk — Turnkey Industrial Plant Solutions

Sauce Production Line — SAUCE Series

A European-standard sauce preparation platform; a turnkey package with lobe-pump transfer tank, CIP cleaning unit, chiller, steam boiler, complete stainless process piping and the electrical-automation system. Offered in three sizes with 500, 1,000 and 1,500 kg/h cold-sauce capacity; tank volume and auxiliary equipment scale with capacity. The optional filling line — 4x1 servo filler, lid feeding/capping, labeling, jar trays and a 25 m conveyor — takes the product shelf-ready.

Capacity
500 – 1,500 kg/h (cold)
Lead time
17 – 22 weeks
Approx. project-based investment
⁦⁦€153,000⁩ – ⁦€278,000⁩⁩
Exact price confirmed in quote
3 packages · compare

Prices may vary by capacity, automation level, equipment brand, auxiliary utilities, destination country and project scope. The exact price is confirmed by a quote prepared after the engineering pre-assessment.

Who is it for?

Who is it for?

Beginners in sauce/mayonnaise production (500 kg/hour)
Brands scaling up production (1,000 kg/hour)
Industrial-scale producers and exporters (1,500 kg/hour)
Private-label & contract manufacturing initiatives
Package Comparison

Compare the packages

Swipe to see all packages
500 kg/h
⁦⁦€153,000⁩ – ⁦€209,000⁩⁩
1,000 kg/h
⁦⁦€190,000⁩ – ⁦€278,000⁩⁩
1,500 kg/h
Project-based price
Hot sauce300 kg/h600 kg/h1,000 kg/h
Platform tank500 L (working 250 L)700 L (working 350 L)1000 L (working 500 L)
Optional filling line+€56,000+€88,000 (incl. automatic lid feeding)
Packaging type
Glass jarPET/Plastic bottleSqueeze bottleCanister
Digital Factory

The plant this line runs in

The complete plant, from raw material intake to dispatch. Click any machine for capacity and supply scope; use the modes above to isolate the product flow, the utilities and the ProcessTürk supply scope.

Production Flow

Production Flow

Complete sauce preparation platform with three capacity options (500 / 1,000 / 1,500 kg/h); shelf-ready production with the optional filling & packaging line.

01
Raw Material Preparation
Oil, vinegar, and powdered components are weighed according to the recipe; pre-prepared and transferred to oil storage tanks.
02
Vacuum Mixing & Emulsification
A stable emulsion is created under vacuum with a heavy mixer and a high-speed mixer; additives are introduced into the tank with vacuum power.
03
Cooling
The chiller maintains the formula by absorbing heat generated from homogenization.
04
Transfer
The lobe pump transfer tank hygienically pushes the product to the filling unit.
05
Filling, Cap & Label (optional line)
The 4x1 servo filling machine fills the package; cap feeding/sealing and labeling are completed on the same conveyor line.
06
CIP Cleaning
At the end of production, all lines are cleaned on-site with caustic/nitric solutions.

Specifications

Cold sauce
500 – 1,500 kg/h (by capacity)
Hot sauce
300 – 1,000 kg/h (by capacity)
Platform tank
500 / 700 / 1000 L
Installed power (platform)
~25 – 30 kW
Material
Complete AISI 304
Manufacturing time
120 – 150 days
Delivery term
EXW (ex-works)
Warranty
1 year
Facility Requirements

Facility Requirements

Cold Sauce
500 – 1,500 kg/hour
Hot Sauce
300 – 1,000 kg/hour
Platform Power
~25 – 30 kW
Steam
Boiler 400 – 500 kg/hour
Operator
2 – 6 persons/shift
Machines in this line

Machines that build this line

Sauce Preparation Platform
Sauce & Mixing
Fully automatic

Sauce Preparation Platform

Complete sauce preparation system combining vacuum heavy mixer, high-speed stirrer, pre-preparation and oil stock tanks on a single platform.

Capacity
500 – 1,500 kg/h
Lead time
17 – 22 weeks
Estimated investment
Project-based price
View Details
Lobe Pump Transfer Tank
Auxiliary Equipment
Fully automatic

Lobe Pump Transfer Tank

Conical-bottom stainless transfer tank feeding the prepared product hygienically to the filling unit.

Capacity
1 – 2 m³
Lead time
8 – 12 weeks
Estimated investment
Project-based price
View Details
CIP Cleaning Unit
Auxiliary Equipment
Fully automatic

CIP Cleaning Unit

3-tank automatic CIP system for in-place cleaning of tanks, pipes and machines.

Capacity
500 L × 3 tank
Lead time
8 – 12 weeks
Estimated investment
Project-based price
View Details
Chiller Cooling Unit
Auxiliary Equipment
Fully automatic

Chiller Cooling Unit

Water chiller removing homogenization heat to secure the product and its formula.

Capacity
25,000 – 50,000 kcal/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Steam Boiler
Thermal Processing
Fully automatic

Steam Boiler

Industrial steam boiler running on diesel or natural gas with fully redundant safety equipment.

Capacity
400 – 500 kg/h buhar
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
4x1 Servo Linear Filling Machine
Filling & Packaging
Fully automatic

4x1 Servo Linear Filling Machine

4-injector linear machine with volumetric servo filling; nozzles rise from the bottle bottom while filling, preventing foam in foamy products.

Capacity
500 – 2,500 pcs/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Lid Sequencing Machine
Filling & Packaging
Fully automatic

Lid Sequencing Machine

Sensor-controlled feeding unit that elevates lids from the hopper and sequences them automatically to the capping machine.

Capacity
1,800 – 6,000 pcs/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Single-Lane Capping Machine
Filling & Packaging
Fully automatic

Single-Lane Capping Machine

Automatic capping for jars and bottles.

Capacity
500 – 1,500 pcs/h
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Full-Automatic Labeling (Cabin)
Labeling
Fully automatic

Full-Automatic Labeling (Cabin)

Conveyorized, high-speed fully automatic labeling station.

Capacity
10 – 40 şişe/dk
Lead time
6 – 10 weeks
Estimated investment
Project-based price
View Details
Jar Feeding & Collection Tray
Filling & Packaging
Fully automatic

Jar Feeding & Collection Tray

Rotary tray organizing jar/bottle flow at the infeed and outfeed of the filling line.

Capacity
4,800 pcs/h'e kadar
Lead time
4 – 6 weeks
Estimated investment
Project-based price
View Details
Core Systems This Line Can Include

Core Systems This Line Can Include

  • Sauce preparation platform (capacity 500 / 700 / 1000 L tank)
  • Lobe pump transfer tank (1 – 2 m³)
  • CIP cleaning unit (500 L × 3 tanks)
  • Chiller cooling unit
  • Steam boiler (diesel/natural gas)
  • Complete stainless steel process piping (pipes, valves, fittings + labor)
  • Electric panel and automation system
  • Testing and commissioning with water
Optional Equipment

Optional Equipment

Complete filling & packaging line (depending on capacity +56,000 € / +88,000 €): 4x1 servo filling, cap feeding/sealing, labeling, 2 jar trays, 25 m conveyor Boiler fuel options: diesel or natural gas Recipe and production training

Investment Rationale

The SAUCE series offers sauce production on a single platform architecture at three scales: 500 kg/hour for market-controlled entry, 1,000 kg/hour for regional scale, and 1,500 kg/hour for industrial volume. As the production grows, the process flow remains the same, allowing for the transfer of equipment and recipe information; investment risk is tiered. Final feasibility is assessed along with raw materials, packaging, and target market conditions.

Installation & Commissioning

Layout, mechanical/electrical assembly coordination and full-capacity commissioning are handled by our team.

Operator Training

During commissioning your operators are trained on-site for operation, cleaning and daily maintenance.

Spare Parts & Service

A critical spare-parts list is provided with the quote; remote and on-site service support production continuity.

Customization for Your Product

Configuration is adapted by our engineers to your product characteristics, packaging, capacity and plant conditions.

What will we ask you before the quote?

These details let us offer the right scope and the right price the first time.

Product type
Capacity target
Packaging type
Installation country
Existing facility status
Power / water / air utilities
Target budget
Planned investment date
Frequently Asked Questions

Frequently Asked Questions

What is included in the price?
The price is EXW (ex works) and includes the preparation platform, auxiliary equipment, line piping, electrical-automation labor, and commissioning with water; transportation and insurance are excluded.
What is the difference between capacities?
Tank volume (500/700/1000 L), transfer tank, and filling line equipment are scaled with capacity; automatic lid feeding is included for 1,000 kg/hour and above.
What is the production time?
120 – 150 days after payment; payment plan is 50% upfront + 50% before shipment.
Is there a warranty for the equipment?
The equipment is covered by a 1-year manufacturer warranty.
Can I purchase without the filling line?
Yes; the filling-packaging line is optional, the preparation platform can be commissioned alone.
Why is the price for 1,500 kg/hour project-based?
In this capacity class, layout, packaging format, and automation level significantly affect the cost; the proposal is prepared specifically for the project.
Is there after-sales support?
Yes; we support production continuity with spare parts, technical support and remote/on-site service.
Does the installation country affect the price?
Yes; shipping, customs, local assembly and utility costs vary by destination and are confirmed in the quote.

Get an engineering pre-assessment for this line

Share your capacity target; our engineers will get back with area, equipment and estimated investment.

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